Gas Generator

1. Project introduction: 

The sales of new energy vehicles are increasing, and power fuses, as an important safety device for electric vehicles, are in great demand. The production line can realize the automatic loading, assembly, testing and unloading of fuse parts.

2. Project features:

(1) High degree of automation

(2) Stable production and high efficiency

3. Project significance:

 Save manpower for customers, effectively improve   production capacity, and ensure product quality

1.Project introduction: 

the stud is welded on the tubular gas generator by arc drawing welding process. The equipment can realize automatic feeding, code reading, laser cleaning, welding, CCD detection and unloading, 100% error-proof, high production efficiency.

2.Project features:

(1) High stability of equipment

(2) High production efficiency of equipment

(3) High product yield

3. Project significance:

Save manpower for customers, effectively improve production capacity, reduce employee labor intensity, and ensure product quality

1. Introduction: 

The equipment includes automatic tube feeding, automatic ignition core feeding, automatic fixed ring feeding, fixed ring pressing, ignition tube appearance detection and unloading. The equipment automatically transports the semi-finished product of the pipe material to the fixture of the turntable through the vibrating plate loading. The ignition core is put into the pipe material by the robot, and the fixing ring is pressed by the pneumatic pressure cylinder. The system judges the product OK and NG according to the camera's photo, and the material is cut.

     2. Features :

(1) The production speed is faster than the manual speed, producing 12 pieces per minute;

(2) Automation, reducing labor;

     3. Project significance:

Improve the customer's production capacity, reduce labor, improve the product pass rate, facilitate production management and achieve full line automation.

     1.Introduction: 

The equipment includes automatic feeding of material box, automatic feeding of ear piece, transplanting of ear piece rotating table, folding mechanism of ear piece, sewing mechanism of ear piece and cutting mechanism of ear piece. The device automatically absorbs and places the ear pieces on the turntable carrier through the suction cup, the folding mechanism folds the ear pieces, the turntable transplanting the ear pieces into the sewing machine, and the sewing machine sewing products; After sewing, the ear piece is transplanted to the cutting station by the turntable. The system judges the product OK, NG according to the sewing information and cuts the material.

     2, peculiarity:

(1) the production speed is faster than the manual sewing speed, producing   12 pieces per minute;

(2) Automation, reducing labor;

     3. Project significance:

Improve the customer's production capacity, reduce labor, improve the product pass rate, facilitate production management and achieve full line automation.

1.Introduction:

 ignition automatic assembly production line, including bridge wire welding, laser welding, detection, dispensing, weighing, drying, compaction, buckle, welding, leak detection, resistance detection, thermal transient testing and other functions.

2. Features:

(1)Fast speed, cycle time 2.5 sec/piece.

(2)High degree of automation, 1 operator in the whole line.

3. Project significance:

Increased production capacity for customers

1. Introduction:

 The combination of three vibrating plates is used to find the feeding camera to find the material gap, the two robots are responsible for loading and unloading grabbing, the feeding robot puts the material into the mold after the injection molding is completed, the unloading robot grabs and takes away the waste residue, puts it into the electrical inspection to inspect the injection molded pins, and then put it into the material tray, the movement of the material tray is realized by a set of automatic loading and unloading mechanism, and the use of grating to realize the picking and placing of the material tray without interrupting the overall operation.

2.  Features:

(1) High precision, robot insertion pin only allows 0.02mm error.

(2) High security, employees do not need to enter internal operations

3.  Project significance: 

improve production capacity, high degree of automation, reduce the intensity of employee work, no more than manual intervention, employees only need to replenish raw materials and replenish and take away the material tray

1．Introduction: 

The INFICON /INFICON helium detector is used to detect the negative pressure vacuum helium leak in the product. After friction welding, the product is filled with high pressure mixed gas, which contains helium. If defects occur in the welding process, the internal high pressure gas will leak slowly. The crude vacuum pump is used to pre-vacuum the detection chamber to reach the required negative pressure value, and then the fine vacuum pump is opened and connected to Infocon to detect whether the fine gas contains helium. If there is helium, the NG is judged.

2．Features:

(1)     Equipment using LDS3000 leak detector has high throughput and good quality and reliability, reducing downtime and frequent maintenance.

(2)     The detection speed is fast and the accuracy is high, and the leakage rate of up to 1 x 10-11 mbar l/s can be detected in 1 second.

(3)     The equipment has a complete DIS error prevention system to ensure the reliability and accuracy of the equipment.

3．Project significance:

It reduces the use of on-site manual, improves the on-site production capacity, realizes the production of high speed, high precision and high automation, which is conducive to the factory management and the realization of the automatic arrangement of the whole line.

1.Introduction:

 ignition automatic assembly production line, including bridge wire welding, laser welding, detection, dispensing, weighing, drying, compaction, buckle, welding, leak detection, resistance detection, thermal transient testing and other functions.

2. Features:

(1)Fast speed, cycle time 2.5 sec/piece.

(2)High degree of automation, 1 operator in the whole line.

3. Project significance:

Increased production capacity for customers

1. Introduction: 

C-type gas generation automatic assembly production line, including ignition filling, laser coding, automatic filling of gas-producing drugs, friction welding, shell shaping, helium inspection, short circuit sheets, automatic marking and labeling, weighing, etc

2. Features:

       Highly automated: all materials are transported by WCS calling with AGV, automatic feeding, and only 1 person is needed for the entire production line

The entire production line can roll off a gas generator every 15s, and the process does not require manual intervention

The process is automatically checked, and the change of tooling is simple and fast

3. Project significance:

Reduce the number of equipment personnel, reduce the defective product rate caused by manual assembly, and improve the quality and reliability of products.

 1. Introduction:

The micro gas generator production line is mainly used in similar applications such as car seat belts and jacks. It is filled with gas producing powder or gunpowder in the cup shaped cavity, and ignited by the ignition tube to achieve the gas generator function. The entire production line includes functional mechanisms such as base pressure mounted ignition tubes, drug cup loading and charging, engraving, drug cup and base pressure mounting, short circuit ring installation, airtightness testing, functional testing, size and appearance testing, automatic loading and unloading, and so on.

2. Features:

(1) Fully automated production, high efficiency, short beat time, and small footprint.

(2) The production line has high reliability, and all key processes are tested and confirmed.

3. Project significance: 

To achieve automatic production of the entire process, avoiding manual intervention